Welcome to Tim’s Cozy MK IV project!
                    " What a long strange trip it's been"

        

                                      



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                                       Project Plane status as of  Dec 2011:
                              IT Flys!
On Dec 12 2011 N175PT took flight for the first time. For some weeks now the plane has been ready to fly
and today all the planets were aligned correctly, it felt right and I was able to get the right people there to
help with the aircraft's first flight. First some Thank-Yous are in order and I hope I don't overlook anyone.
First & foremost is my wife Paula who has been writing checks and living as a widow for several years now.
Also a heartfelt thanks to Jay"Cookie" Skovbjerg my tech and flight counselor. He has traveled up to
see the project several times and this last week allowed me to take his plane by the left seat and give it a
good thrashing around the pattern for a couple of hours. Thanks Jay! Also Jon Dembs, who has been a great
 help over the years by reminding me to follow the plans ("that's what I did "; was his typical response)
Rex Daniels a local multiple-offender RV/Glass-star/Velo builder, flyer and engine guru, helped with the
engine assembly and has been there looking things over several times and offering advice and tools. He also
flew chase in his RV-8 today. Vari guy John Graves served was our "guy on the ground" helping with comm
and rescue coordination, recording info relayed from the flight; and allowed me to fly his RV 6A for a while
recently as I was getting my flying skills back to their normal sub-par level. I also was able to get some of
the guys from work over in an engine to provide fire/rescue if needed.
Thank-you all very much!

First flight was conducted at Red Bluff's 5600' X 100' RWY 33. OAT was 50°, Wind 340 @ 5-8 kts The plane
was flown at 1580 lbs, CG 99". I wore a parachute as Rex offered it and I thought why eliminate an option? A
good whack on the head by the prop would beat screaming all the way to the ground. After everyone was
briefed I jumped in, Rex helped strap me into the chute and 4 pt harness. I fired the engine up and taxied off to the
run-up area. Check list complete, engine numbers all in the green, thumbs up to Rex and I taxied into position on
RWY 33. At this point I'll admit I was reaching deep to push the throttle up, lots of doubts, demons and dragons
may lie down that pavement somewhere. But I pushed it up and off I went down the runway. At 65 kts I started
adding a little back pressure and just as it had done twice before on high speed runs the nose came up right on up.
Only this time the throttle was full foward and off it flew. In an instant I knew it would all go well, I had good
control and started a shallow turn to down wind as soon as I dared. Gear up on downwind and continuing to
climb to 4500'. Engine temps at this point were: Oil 213°, Lowest CHT was #3 at 255°, highest was 370°
(don't recall which one). So good news bad news I have low temps but some balance work to do, the temps
only got better as the flight progressed and were all mid 300's by the end of the flight except 3 which is almost
too cold; oil temp around 180~190° by this time. BTW, I'm using Eric Westland's Velocity Generator idea on the
NACA inlet. I cant say how it works without them but I'm not going to be in a hurry to find out.
We flew as a flight of 2 (Yes Rex is experienced in this) with Rex coming in close every few minutes to have a look.
I kept the power up near 75% for the next 30 minutes or so to help with engine break-in. After this I reduced power,
slowed to 90kts and spent some time exploring the flight controls, ie 5° yaw L&R; 10 & 20° turns L&R.
Then cycled the gear twice and the landing brake once. Then I went down to 65 kts to see if I could get a pitch buck, it
never happened and I had already determined not to go any lower than that. The plane fly's hands off after pitch
trim is dialed in and I never touched the roll trim. (yeah Jon, the one you told me I didn't need) The bubble is centered
also so evidently all the errors I made during construction canceled each other out nicely. Pattern work turned out a
little better than I had been doing in Jay's plane; mostly I think because I had a better fit to the rudder pedals
and I was easily able to trim down to 75 kts (and up to 160 kts, max speed today) Jay had taught me to use
100 down wind, 90 on base and 80 on final and this worked out fine. The landing was not the best, but not too bad.
I seem to have trouble with the roll coupling on the rudders. It's surprising how powerful they are and how much roll you get. As I
try to align to the RWY with rudder, I'm a bit late correcting the roll with aileron. I think I can get this sorted out
with more experience in the plane, but this is something that surprised me and which I had not heard much of before.
After everyone left I took the cowls off and had a good look at the engine compartment, found nothing & put it all
back together. I then went back up for a "joy ride" as I didn't have my 2nd set of test cards with me. I just flew
around for a bit, rechecked all the instruments and let "George" fly for a while so I could see how that worked and try
to fix a few configuration issues I have with the EFIS's. 2nd landing about the same as the first, not too bad but nothing I'd post on u-tube.
All in all a very rewarding experience! 1.1 hours on the hobbs, all the squawks appear to be minor, and I think are all
config issue with the EFIS units, ie; Altitude and terrain warnings I don't need and the compass needs to be "swung"
as it appears to be off about 10°.

        
                 
                      
                                                                        


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Project log: 

Chapter          Activity          Start / Finish      Hours      Status                   

3

Pre build

02/2003     02/2003

?

Complete

4

Bulkheads

03/2003      04/2003

52

Complete

5

Fuselage sides

04/2003      07/2003

44

Complete

6

Fuselage assembly

07/2003      10/2003

83

Complete

7

Fuselage exterior

11/2003      01/2004

82

Complete

8

Seat belts, head rests heat duct

01/2004      03/2004

35

Complete

9

Main landing gear

03/2004      10/2004

161

Complete

10

Canard

10/2004      12/2004

78

Complete

11

Elevators

12/2004      03/2005

51

Complete

12

Canard install

04/2005      04/2005

11

Complete

13

Nose & nose gear

07/2005      02/2006

180

Complete

14

Main spar

05/2005      07/2005

111

Complete

15

Firewall

 04/2006

17

Complete

16

Control system

02/2006

71

Complete

17

Trim system

 9/2010

18

Complete

18

Canopy & turtle back

04/2006       7/2009

233

Complete

19

Main wings & Ailerons

08/2006       2/2007

327  Yikes!

Complete

20

Winglets & Rudders

08/2006       6/2007

102

Complete

21

Strakes

 9/6/09         6/2009

189

Complete

22

Electrical & Avionics

 9/2010

233

Complete

23

Engine

 11/2010

271

24

Covers & Fairings

03/2006       2/2010

181

Complete

25

Finishing

03/2005       3/16/2011

703

Complete

26

Upholstery

 

10

Complete

                               Total logged hours at completion 3332 hrs.  (real number probably  close to 4000)



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